digsy® fusion S

Modular mobile suitable safety controller

digsy® fusion S is a 2nd generation 32-bit safety controller. Due to its redundant architecture it reaches Performance Level d and Categorie 3 according to EN ISO 13849 and AgPL d according to ISO 25119 and EN 16590. It is free programble according to IEC-61131-3 with CODESYS 3.5 SIL2.

digsy® fusion S is a versatile applicable, modular safety controller. The basis is the safe CPU board with 48 I/O´s and the communication interfaces. This can be expanded by up to 4 I/O expansion modules with 48 I/O´s each, to a maximum of 240 safe, respectively standard I/O´s.

The option to perform 2 programs in parallel, in one controller, is supported. A distinction is made between a safe program and a standard program for comfort functions. It is ensured that the standard program works interference free and does not influence the safe program. Modifications on the standard program can be performed fast and without comprehensive safety analysis. Complex mathematical calculations can be executed on a redundand floating point unit, even in the safe context.

With an Ethernet and 4 CAN bus interfaces the digsy® fusion S has sufficient communication options, e.g. to sensors, controllers, displays and IoT gateways. 

By a large, internal file system and an extra logging memory the digsy® fusion S offers the opportunity to hold configurations files directly on the device. Addionally it features a FRAM for safe, redundand retain data. The USB port can be used to expand the memory or for service- and update concepts in the field.

With CODESYS 3.5 SIL2 a powerful software development environment is available which supports especially the realization of safety functions. The safe program as well as a standard program are generated with the same tool.  

Technical data Applications Advantages Downloads Callback
digsy® fusion S

Details

  • PLd, Cat. 2/3, TÜV certified
  • 32-bit Dual Core Processor, 200 MHz, Lock step mode
  • 32-bit Floating-Point-Unit for safe Real-operations
  • RAM: 16 MB - thereof up to 4 MB for variables
  • Flash: 35 MB - thereof up to 2 MB for the standard program
                            - thereof up to 1,5 MB for the safe program
                            - thereof up to 16 MB for the file system
  • Serial Flash: 64 MB for data logging
  • FRAM: 32 kB - thereof 2x 8 kB for safe retain data
  • 4x CAN-interfaces (CANopen-Safety, CANopen, J1939, Layer-2)
  • 1x Ethernet interface (TCP/IP, UDP, FTP)
  • 1x USB (Host, V2.0)
  • 2x RS-232 interfaces, 1 of them free programmable
  • 10x LED, 7x status, 3x free programable

12 outputs, multifunctional:
PWM, incl. current regulation - safe
Digital - safe
8 x 2,5 A
4 x 4,0 A

6 out- / inputs, multifunctional:
Digital outputs 4,0 A - safe
Digital inputs, plus-switching

6 inputs, multifunctional:
Digital inputs, plus-switching - safe
Digital inputs, ground-switching

8 inputs, multifunctional:
Digital inputs, plus-switching - safe
Counter/pulse inputs - safe

16 inputs, multifunctional:
Digital inputs, plus-switching - safe
Analog inputs - safe
0...20 mA, 0...10 V, 0...32 V

2 Reference voltage outputs:
10 V, switchable

1 Sensor supply output:
VIM, max. 400 mA, switchable

1 Reference current output:
50mA, switchable

  • Operating voltage: 8...32V
  • Operating temperature: -40°C...+80°C (-40°F…+176°F)
  • Aluminum enclosure with Goretex filter, salt water resistant
  • Shock- vibration- and rock fall proof
  • EMC proof according to automotive standards
  • Integrated load dump protection
  • Environmental protection: IP6K9K / IP6K7
  • Dimensions:
    appr. 161,5 x 252 x 67mm (48/ 96 I/O's)
    appr. 161,5 x 252 x 115 mm (144/ 192 I/O's)
    appr. 161,5 x 252 x 162 mm (240 I/O's)
  • E1 certification

Safe I/O-module (SIOM)

12 outputs, multifunctional:
PWM, incl. current regulation - safe
Digital - safe
8 x 2,5 A
4 x 4,0 A

6 out- / inputs, multifunctional:
Digital outputs 4,0 A - safe
Digital inputs, plus-switching

6 inputs, multifunctional:
Digital inputs, plus-switching - safe
Digital inputs, ground-switching

8 inputs, multifunctional:
Digital inputs, plus-switching - safe
Counter/pulse inputs - safe

16 inputs, multifunctional:
Digital inputs, plus-switching - safe
Analog inputs - safe
0...20 mA, 0...10 V, 0...32 V

2 Reference voltage outputs:
10 V, switchable

1 Sensor supply output:
VIM, max. 400 mA, switchable

1 Reference current output:
50mA, switchable

General I/O-module (GIOM)

12 outputs, multifunctional:
PWM, current controlled
Digital output:
8 x 2,5 A
4 x 4 A

6 out- / inputs, multifunctional:
Digital output 4,0 A
Digital input / high-active

6 inputs, multifunctional:
Digital input / high-active
Digital input / low-active

8 inputs, multifunctional:
Digital input / high-active
Counter- / pulse-input

16 inputs, multifunctional:
Digital input / high-active
Analog input: 0...20 mA, 0...10 V, 0...32 V

2 Reference voltage outputs:
10 V, switchable

1 Sensor supply output:
VIM, max. 400 mA, switchable

1 Reference current output:
50mA, switchable

General I/O-module (GIOM-eco)

16 out-/inputs, multifunctional:
PWM, current controlled, digital
8x 2,5 A, 8x 4A
Digital input, high-active

4 out-/inputs, multifunctional:
Digital output 4,0 A
Digital input, high-active, low-active

8 out-/inputs, multifunctional:
Digital output 2,0 A
Digital input, high-active

2 analog outputs:
0-10V, max. 10mA

1 reference voltage output:
5V/10V, switchable, max. 50mA

4 inputs, multifunctional:
Digital input, high-active
Counter inputs, 30kHz or 2x AB-counter 
Pulse length measurement
2x phase measurement 

8 inputs, multifunctional:
Digital input, high-active
Analog input: 0-20 mA, 0-10 V, 0-32 V

4 inputs, multifunctional:
Digital input, high-active
Analog input: 0-1kΩ, 0-10kΩ, 0-10V, 0-32V 

7 inputs:
Digital input, high-active

digsy® fusion S – 48 I/Os                           
4888.12.001

digsy® fusion S – 96 I/Os (1 x SIOM)
4888.12.002

digsy® fusion S – 96 I/Os (1 x GIOM)
4888.12.003

digsy® fusion S – 144 I/Os (2 x SIOM)
4888.12.004

digsy® fusion S – 192 I/Os (3 x SIOM)                         
4888.12.005

Order numbers for additional configurations available upon request!

Connector set, 64 poles                
4305.51.001  

Connector with 3m cable, 64 wires 
4306.20.001*

  

Measurement box, for trouble shooting          
4805.05.001

 

Y-junction M12, for CANbus          
4305.37.001* 

Sealing screw for unused M12-sockets          
4305.84.001* 

CAN-terminator, M12-connector     
4305.85.001* 

CAN-cable, 2m, M12-connector, loose end     
4308.32.041* 

CAN-cable, 2m, M12-connector-socket          
4308.32.043*  

LAN-cable, 2m, M12-connector      
4308.33.041* 

RS-232 cable COM1, 2m, M12-connector-D-Sub9       
4308.34.044* 

RS-232 cable COM2, 2m, M12-connector-D-Sub9       
4308.34.045* 

USB-cable, 1m, M12-connector-USB-A          
4308.36.041* 

 

Cable-Kit, contains the with * marked articles  
4306.51.010

Applications

The advantages of digsy® fusion S

Interference free separation of safe and standard functions - Modular I/O concept.

  • Interference free separation of safe and standard functions.

    The separation of safe and standard functions offers the possiblity of software modifications in the standard area even after a certification of the safety functions. Thus the elsewise necessary influence analysis does not apply.

  • Modular I/O concept

    Scalable from 48 to 240 multifunctional safe, respectively standard I/O’s in one device.

     

Downloads

List of all available downloads.

Brochures

Download file Version Extension Size
Brochure digsy® fusion S
V03.00.00 pdf 4 MB Download

Manuals

Download file Version Extension Size
Safety Manual digsy® fusion S (4888.1X.XXX)
  • Safety Manual for digsy®fusion S (variants T1, T2 and T3).
V01.01.03 pdf 8 MB Download
Errata Sheet digsy® fusion S (4888.1X.XXX)
  • Errata Sheet for Safety manual digsy®fusion S.
V01.01.03 pdf 176 KB Download
Safety Manual digsy® fusion S (4888.0X.XXX)
  • Safety Manual for digsy®fusion S (variants T1, T2 and T3).
V01.15.01 pdf 5 MB Download
Errats Sheet digsy® fusion S (4888.0X.XXX)
  • Errata sheet to Safety Manual digsy®fusion S
V01.14.00 pdf 586 KB Download
Manual Math-Lib
  • Manual Math-Lib for digsy®fusion S and digsy®fusion S-P
V01.06.00 pdf 432 KB Download
Util Safety Library Manual
  • Manual Util Safety library
V01.02.00 pdf 2 MB Download
easy280 Safety Library manual
  • Manual easy280 Safety Library
V01.03.00 pdf 2 MB Download
easy280 Standard Library manual
  • Manual easy280 Standard Library
V01.01.00 pdf 2 MB Download
FUSIONx01 Library manual
  • Manual FUSIONx01 Library
V01.01.00 pdf 1 MB Download
Application Note
  • Application Note - SingleChannel Sensor PLd Cat2
V01.00.00 pdf 2 MB Download
CODESYS Programming guideline
  • Programming guideline by 3S
V05.00.00 pdf 410 KB Download

Certificate

Download file Version Extension Size
Certificate Z10 020099 0006 Rev. 2
  • Certificate Z10 020099 0006 Rev. 2 for digsy®fusion S
July 2024 png 809 KB Download
EC-Type Examination Certificate 2024
  • EC-Type Examination Certificate for digsy®fusion S
July 2024 png 581 KB Download
ECHA - REACH (4888.02.x01)
  • ECHA - REACH data for 4888.02.x01
V03.xx.xx png 19 KB Download
ECHA - REACH (4888.02.x02)
  • ECHA - REACH data for 4888.02.x02
V03.xx.xx png 25 KB Download
ECHA - REACH (4888.02.x04)
  • ECHA - REACH data for 4888.02.x04
V03.xx.xx png 25 KB Download
ECHA - REACH (4888.02.x05)
  • ECHA - REACH data for 4888.02.x05
V03.xx.xx png 26 KB Download
ECHA - REACH (4888.02.x07)
  • ECHA - REACH data for 4888.02.x07
V03.xx.xx png 25 KB Download

Firmware

Download file Version Extension Size
CODESYS configuration file (TXT)
  • CODESYS configuration file for digsy®fusion S
    (in combination with bootloader tool)
V01.00.00 txt 494 B Download
CODESYS configuration file (*.bin.ic)
  • CODESYS configuration file for digsy®fusion S
    (*.bin.ic)
V01.00.00 ic 750 B Download

Software

Download file Version Extension Size
digsy® fusion S package V3.5.19.1
  • for digsy®fusion S from device version V04.XX
V3.5.19.5 package 23 MB Download
SIL2 PlugIn CDS V3.5.19.0
  • SIL2 PlugIn CODESYS V3.5.19.0
V3.5.19.0 package 8 MB Download
Default application dfS T1 SAFE
  • Default application digsy®fusion S T1 for CDS V3.5.19.x
    (*.bin.ic for SAFE side)
V01.00.00 ic 6 KB Download
Default application dfS T1 STD
  • Default application digsy®fusion S T1 for CDS V3.5.19.x
    (*.bin.ic for STD side)
V01.00.00 ic 6 KB Download
Default application dfS T3 SAFE
  • Default application digsy®fusion S T3 for CDS V3.5.19.x
    (*.bin.ic for SAFE side)
V01.00.00 ic 6 KB Download
CODESYS V3.5.19.x

partner.intercontrol.de/owncloud/index.php/s/mdfDr7KgGyd5Cc6

V3.5.19.x
digsy® fusion S package V3.5.11.5
  • for digsy®fusion S from device version V03.35
  • for digsy®fusion S-P from device version V01.05
V3.5.11.5 package 12 MB Download
SIL2 PlugIn CDS V3.5.11.1
  • SIL2 PlugIn CODESYS V3.5.11.1
V3.5.11.1 package 7 MB Download
CODESYS V3.5.11.x

partner.intercontrol.de/owncloud/index.php/s/ibVUKE18NO8Kxuv

V3.5.11.x
SISTEMA Library
  • Sistema Library for digsy®fusion S and digsy®fusion S-P
V01.02.00 slb 1 MB Download
Pinout configuration tool (XLSX)
  • Pinout configuration tool for IO configuration of digsy®fusion S (XLSX file)
V01.00.00 zip 83 KB Download
Default application dfS T1 SAFE
  • Default application for digsy®fusion S T1
    (*.bin.ic for SAFE side)
V01.02.00 ic 6 KB Download
Default application dfS T1 STD
  • Default application for digsy®fusion S T1
    (*.bin.ic for STD side)
V01.02.00 ic 6 KB Download
Default application dfS T2 SAFE
  • Default application for digsy®fusion S T2
    (*.bin.ic for SAFE side)
V01.02.00 ic 6 KB Download
Default application dfS T2 STD
  • Default application for DfS T2
    (*.bin.ic für STD side)
V01.02.00 ic 6 KB Download
Default application dfS T3 SAFE
  • Default application for digsy®fusion S T3
    (*.bin.ic for SAFE side)
V01.02.00 ic 6 KB Download
Bootloader Tool dfX
  • Bootloader Tool for digsy®fusion family
V05.01.00 zip 8 MB Download

Demoprojects

Download file Version Extension Size
SAFE2SAFE Communication dfS T1
  • Example for SAFE to SAFE communication between two digsy®fusion S
    (for CODESYS V3.5 SP11)
V01.01.00 projectarchive 12 MB Download
Sensorconnection dfS T2
  • Example for various sensor connection for digsy®fusion S T2
    (for CODESYS V3.5 SP11)
V02.00.00 projectarchive 11 MB Download
UtilSafety SHM Retaindata dfS T2
  • Example for UtilSafety, Shared Memory and retain data for digsy®fusion S
    (for CODESYS V3.5 SP11)
V01.02.00 projectarchive 5 MB Download

Drawings

Download file Version Extension Size
Step file DfS (small)
  • ZIP file with step files for digsy®fusion S
V01.00.00 zip 2 MB Download
Step file DfS (medium)
  • ZIP file with step files for digsy®fusion S
V01.00.00 zip 2 MB Download
Step file DfS (large)
  • ZIP file with step files for digsy®fusion S
V01.00.00 zip 2 MB Download
Module cable dfX
  • Module cable for digsy®fusion family
V01.00.00 pdf 27 KB Download

History

Download file Version Extension Size
Modification list
  • List of modification for digsy®fusion S
V01.03.00 pdf 64 KB Download
Modification list (old)
  • List of modification for digsy®fusion S
V01.01.00 pdf 31 KB Download
Modification list dfS T1
  • Modification list digsy®fusion S T1
V01.02.00 pdf 15 KB Download
Modification list dfS T2
  • Modification list digsy®fusion S T2
V01.02.00 pdf 15 KB Download
Modification list dfS T3
  • Modification list digsy®fusion S T3
V01.02.00 pdf 16 KB Download
Modification list 4888.02.001
  • Modification list 4888.02.001 (digsy®fusion S - T1, 48 IOs)
V01.13.01 pdf 64 KB Download
Modification list 4888.02.002
  • Modification list 4888.02.002 (digsy®fusion S - T1, 96 IOs)
V01.13.01 pdf 73 KB Download
Modification list 4888.02.004
  • Modification list 4888.02.001 (digsy®fusion S - T1, 192 IOs)
V01.13.01 pdf 78 KB Download
Modification list 4888.02.101
  • Modification list 4888.02.101 (digsy®fusion S - T2, 48 IOs)
V01.13.01 pdf 65 KB Download
Modification list 4888.02.102
  • Modification list 4888.02.102 (digsy®fusion S - T2, 96 IOs)
V01.13.01 pdf 76 KB Download
Modification list 4888.02.104
  • Modification list 4888.02.104 (digsy®fusion S - T2, 192 IOs)
V01.13.01 pdf 68 KB Download
Modification list 4888.02.201
  • Modification list 4888.02.201 (digsy®fusion S - T3, 48 IOs)
V01.07.01 pdf 56 KB Download
Modification list 4888.02.202
  • Modification list 4888.02.201 (digsy®fusion S - T3, 96 IOs)
V01.07.01 pdf 69 KB Download
Modification list 4888.02.204
  • Modification list 4888.02.201 (digsy®fusion S - T3, 192 IOs)
V01.07.01 pdf 69 KB Download
Bild Downloads © iStock

Create your account

We provide a comprehensive download area for our customers. You do not have an account yet?

Create account

Product inquiry Off-Highway Electronics

Request a call back from our team. Just send us your details using our quick-fill form below we will get in toch very soon: