digsy® fusion S
Modular mobile suitable safety controller
digsy® fusion S is a 2nd generation 32-bit safety controller. Due to its redundant architecture it reaches Performance Level d and Categorie 3 according to EN ISO 13849 and AgPL d according to ISO 25119 and EN 16590. It is free programble according to IEC-61131-3 with CODESYS 3.5 SIL2.
digsy® fusion S is a versatile applicable, modular safety controller. The basis is the safe CPU board with 48 I/O´s and the communication interfaces. This can be expanded by up to 4 I/O expansion modules with 48 I/O´s each, to a maximum of 240 safe, respectively standard I/O´s.
The option to perform 2 programs in parallel, in one controller, is supported. A distinction is made between a safe program and a standard program for comfort functions. It is ensured that the standard program works interference free and does not influence the safe program. Modifications on the standard program can be performed fast and without comprehensive safety analysis. Complex mathematical calculations can be executed on a redundand floating point unit, even in the safe context.
With an Ethernet and 4 CAN bus interfaces the digsy® fusion S has sufficient communication options, e.g. to sensors, controllers, displays and IoT gateways.
By a large, internal file system and an extra logging memory the digsy® fusion S offers the opportunity to hold configurations files directly on the device. Addionally it features a FRAM for safe, redundand retain data. The USB port can be used to expand the memory or for service- and update concepts in the field.
With CODESYS 3.5 SIL2 a powerful software development environment is available which supports especially the realization of safety functions. The safe program as well as a standard program are generated with the same tool.
Details
Technical Data
- PLd, Cat. 2/3, TÜV certified
- 32-bit Dual Core Processor, 200 MHz, Lock step mode
- 32-bit Floating-Point-Unit for safe Real-operations
- RAM: 16 MB - thereof up to 4 MB for variables
- Flash: 35 MB - thereof up to 2 MB for the standard program
- thereof up to 1,5 MB for the safe program
- thereof up to 16 MB for the file system - Serial Flash: 64 MB for data logging
- FRAM: 32 kB - thereof 2x 8 kB for safe retain data
- 4x CAN-interfaces (CANopen-Safety, CANopen, J1939, Layer-2)
- 1x Ethernet interface (TCP/IP, UDP, FTP)
- 1x USB (Host, V2.0)
- 2x RS-232 interfaces, 1 of them free programmable
- 10x LED, 7x status, 3x free programable
12 outputs, multifunctional:
PWM, incl. current regulation - safe
Digital - safe
8 x 2,5 A
4 x 4,0 A
6 out- / inputs, multifunctional:
Digital outputs 4,0 A - safe
Digital inputs, plus-switching
6 inputs, multifunctional:
Digital inputs, plus-switching - safe
Digital inputs, ground-switching
8 inputs, multifunctional:
Digital inputs, plus-switching - safe
Counter/pulse inputs - safe
16 inputs, multifunctional:
Digital inputs, plus-switching - safe
Analog inputs - safe
0...20 mA, 0...10 V, 0...32 V
2 Reference voltage outputs:
10 V, switchable
1 Sensor supply output:
VIM, max. 400 mA, switchable
1 Reference current output:
50mA, switchable
- Operating voltage: 8...32V
- Operating temperature: -40°C...+80°C (-40°F…+176°F)
- Aluminum enclosure with Goretex filter, salt water resistant
- Shock- vibration- and rock fall proof
- EMC proof according to automotive standards
- Integrated load dump protection
- Environmental protection: IP6K9K / IP6K7
- Dimensions:
appr. 161,5 x 252 x 67mm (48/ 96 I/O's)
appr. 161,5 x 252 x 115 mm (144/ 192 I/O's)
appr. 161,5 x 252 x 162 mm (240 I/O's) - E1 certification
Safe I/O-module
Safe I/O-module (SIOM)
12 outputs, multifunctional:
PWM, incl. current regulation - safe
Digital - safe
8 x 2,5 A
4 x 4,0 A
6 out- / inputs, multifunctional:
Digital outputs 4,0 A - safe
Digital inputs, plus-switching
6 inputs, multifunctional:
Digital inputs, plus-switching - safe
Digital inputs, ground-switching
8 inputs, multifunctional:
Digital inputs, plus-switching - safe
Counter/pulse inputs - safe
16 inputs, multifunctional:
Digital inputs, plus-switching - safe
Analog inputs - safe
0...20 mA, 0...10 V, 0...32 V
2 Reference voltage outputs:
10 V, switchable
1 Sensor supply output:
VIM, max. 400 mA, switchable
1 Reference current output:
50mA, switchable
General I/O-module
General I/O-module (GIOM)
12 outputs, multifunctional:
PWM, current controlled
Digital output:
8 x 2,5 A
4 x 4 A
6 out- / inputs, multifunctional:
Digital output 4,0 A
Digital input / high-active
6 inputs, multifunctional:
Digital input / high-active
Digital input / low-active
8 inputs, multifunctional:
Digital input / high-active
Counter- / pulse-input
16 inputs, multifunctional:
Digital input / high-active
Analog input: 0...20 mA, 0...10 V, 0...32 V
2 Reference voltage outputs:
10 V, switchable
1 Sensor supply output:
VIM, max. 400 mA, switchable
1 Reference current output:
50mA, switchable
General I/O-module eco
General I/O-module (GIOM-eco)
16 out-/inputs, multifunctional:
PWM, current controlled, digital
8x 2,5 A, 8x 4A
Digital input, high-active
4 out-/inputs, multifunctional:
Digital output 4,0 A
Digital input, high-active, low-active
8 out-/inputs, multifunctional:
Digital output 2,0 A
Digital input, high-active
2 analog outputs:
0-10V, max. 10mA
1 reference voltage output:
5V/10V, switchable, max. 50mA
4 inputs, multifunctional:
Digital input, high-active
Counter inputs, 30kHz or 2x AB-counter
Pulse length measurement
2x phase measurement
8 inputs, multifunctional:
Digital input, high-active
Analog input: 0-20 mA, 0-10 V, 0-32 V
4 inputs, multifunctional:
Digital input, high-active
Analog input: 0-1kΩ, 0-10kΩ, 0-10V, 0-32V
7 inputs:
Digital input, high-active
Order number
digsy® fusion S – 48 I/Os
4888.12.001
digsy® fusion S – 96 I/Os (1 x SIOM)
4888.12.002
digsy® fusion S – 96 I/Os (1 x GIOM)
4888.12.003
digsy® fusion S – 144 I/Os (2 x SIOM)
4888.12.004
digsy® fusion S – 192 I/Os (3 x SIOM)
4888.12.005
Order numbers for additional configurations available upon request!
Accessories
Connector set, 64 poles
4305.51.001
Connector with 3m cable, 64 wires
4306.20.001*
Measurement box, for trouble shooting
4805.05.001
Y-junction M12, for CANbus
4305.37.001*
Sealing screw for unused M12-sockets
4305.84.001*
CAN-terminator, M12-connector
4305.85.001*
CAN-cable, 2m, M12-connector, loose end
4308.32.041*
CAN-cable, 2m, M12-connector-socket
4308.32.043*
LAN-cable, 2m, M12-connector
4308.33.041*
RS-232 cable COM1, 2m, M12-connector-D-Sub9
4308.34.044*
RS-232 cable COM2, 2m, M12-connector-D-Sub9
4308.34.045*
USB-cable, 1m, M12-connector-USB-A
4308.36.041*
Cable-Kit, contains the with * marked articles
4306.51.010
Applications
The advantages of digsy® fusion S
Interference free separation of safe and standard functions - Modular I/O concept.
Downloads
List of all available downloads.
Brochures
| Download file | Version | Extension | Size | |
|---|---|---|---|---|
|
Brochure digsy® fusion S
|
V03.00.00 | 4 MB | Download |
Manuals
| Download file | Version | Extension | Size | |
|---|---|---|---|---|
|
Safety Manual digsy® fusion S (4888.1X.XXX)
|
V01.01.03 | 8 MB | Download | |
|
Errata Sheet digsy® fusion S (4888.1X.XXX)
|
V01.01.03 | 176 KB | Download | |
|
Safety Manual digsy® fusion S (4888.0X.XXX)
|
V01.15.01 | 5 MB | Download | |
|
Errats Sheet digsy® fusion S (4888.0X.XXX)
|
V01.14.00 | 586 KB | Download | |
|
Manual Math-Lib
|
V01.06.00 | 432 KB | Download | |
|
Util Safety Library Manual
|
V01.02.00 | 2 MB | Download | |
|
easy280 Safety Library manual
|
V01.03.00 | 2 MB | Download | |
|
easy280 Standard Library manual
|
V01.01.00 | 2 MB | Download | |
|
FUSIONx01 Library manual
|
V01.01.00 | 1 MB | Download | |
|
Application Note
|
V01.00.00 | 2 MB | Download | |
|
CODESYS Programming guideline
|
V05.00.00 | 410 KB | Download |
Certificate
| Download file | Version | Extension | Size | |
|---|---|---|---|---|
|
Certificate Z10 020099 0006 Rev. 2
|
July 2024 | png | 809 KB | Download |
|
EC-Type Examination Certificate 2024
|
July 2024 | png | 581 KB | Download |
|
ECHA - REACH (4888.02.x01)
|
V03.xx.xx | png | 19 KB | Download |
|
ECHA - REACH (4888.02.x02)
|
V03.xx.xx | png | 25 KB | Download |
|
ECHA - REACH (4888.02.x04)
|
V03.xx.xx | png | 25 KB | Download |
|
ECHA - REACH (4888.02.x05)
|
V03.xx.xx | png | 26 KB | Download |
|
ECHA - REACH (4888.02.x07)
|
V03.xx.xx | png | 25 KB | Download |
Firmware
| Download file | Version | Extension | Size | |
|---|---|---|---|---|
|
CODESYS configuration file (TXT)
|
V01.00.00 | txt | 494 B | Download |
|
CODESYS configuration file (*.bin.ic)
|
V01.00.00 | ic | 750 B | Download |
Software
| Download file | Version | Extension | Size | |
|---|---|---|---|---|
|
digsy® fusion S package V3.5.19.1
|
V3.5.19.5 | package | 23 MB | Download |
|
SIL2 PlugIn CDS V3.5.19.0
|
V3.5.19.0 | package | 8 MB | Download |
|
Default application dfS T1 SAFE
|
V01.00.00 | ic | 6 KB | Download |
|
Default application dfS T1 STD
|
V01.00.00 | ic | 6 KB | Download |
|
Default application dfS T3 SAFE
|
V01.00.00 | ic | 6 KB | Download |
|
CODESYS V3.5.19.x
partner.intercontrol.de/owncloud/index.php/s/mdfDr7KgGyd5Cc6 |
V3.5.19.x | |||
|
digsy® fusion S package V3.5.11.5
|
V3.5.11.5 | package | 12 MB | Download |
|
SIL2 PlugIn CDS V3.5.11.1
|
V3.5.11.1 | package | 7 MB | Download |
|
CODESYS V3.5.11.x
partner.intercontrol.de/owncloud/index.php/s/ibVUKE18NO8Kxuv |
V3.5.11.x | |||
|
SISTEMA Library
|
V01.02.00 | slb | 1 MB | Download |
|
Pinout configuration tool (XLSX)
|
V01.00.00 | zip | 83 KB | Download |
|
Default application dfS T1 SAFE
|
V01.02.00 | ic | 6 KB | Download |
|
Default application dfS T1 STD
|
V01.02.00 | ic | 6 KB | Download |
|
Default application dfS T2 SAFE
|
V01.02.00 | ic | 6 KB | Download |
|
Default application dfS T2 STD
|
V01.02.00 | ic | 6 KB | Download |
|
Default application dfS T3 SAFE
|
V01.02.00 | ic | 6 KB | Download |
|
Bootloader Tool dfX
|
V05.01.00 | zip | 8 MB | Download |
Demoprojects
| Download file | Version | Extension | Size | |
|---|---|---|---|---|
|
SAFE2SAFE Communication dfS T1
|
V01.01.00 | projectarchive | 12 MB | Download |
|
Sensorconnection dfS T2
|
V02.00.00 | projectarchive | 11 MB | Download |
|
UtilSafety SHM Retaindata dfS T2
|
V01.02.00 | projectarchive | 5 MB | Download |
Drawings
| Download file | Version | Extension | Size | |
|---|---|---|---|---|
|
Step file DfS (small)
|
V01.00.00 | zip | 2 MB | Download |
|
Step file DfS (medium)
|
V01.00.00 | zip | 2 MB | Download |
|
Step file DfS (large)
|
V01.00.00 | zip | 2 MB | Download |
|
Module cable dfX
|
V01.00.00 | 27 KB | Download |
History
| Download file | Version | Extension | Size | |
|---|---|---|---|---|
|
Modification list
|
V01.03.00 | 64 KB | Download | |
|
Modification list (old)
|
V01.01.00 | 31 KB | Download | |
|
Modification list dfS T1
|
V01.02.00 | 15 KB | Download | |
|
Modification list dfS T2
|
V01.02.00 | 15 KB | Download | |
|
Modification list dfS T3
|
V01.02.00 | 16 KB | Download | |
|
Modification list 4888.02.001
|
V01.13.01 | 64 KB | Download | |
|
Modification list 4888.02.002
|
V01.13.01 | 73 KB | Download | |
|
Modification list 4888.02.004
|
V01.13.01 | 78 KB | Download | |
|
Modification list 4888.02.101
|
V01.13.01 | 65 KB | Download | |
|
Modification list 4888.02.102
|
V01.13.01 | 76 KB | Download | |
|
Modification list 4888.02.104
|
V01.13.01 | 68 KB | Download | |
|
Modification list 4888.02.201
|
V01.07.01 | 56 KB | Download | |
|
Modification list 4888.02.202
|
V01.07.01 | 69 KB | Download | |
|
Modification list 4888.02.204
|
V01.07.01 | 69 KB | Download |