digsy® fusion S

Modular mobile suitable safety controller

digsy® fusion S is a 2nd generation 32-bit safety controller. Due to its redundant architecture it reaches Performance Level d and Categorie 3 according to EN ISO 13849 and AgPL d according to ISO 25119 and EN 16590. It is free programble according to IEC-61131-3 with CODESYS 3.5 SIL2.

digsy® fusion S is a versatile applicable, modular safety controller. The basis is the safe CPU board with 48 I/O´s and the communication interfaces. This can be expanded by up to 4 I/O expansion modules with 48 I/O´s each, to a maximum of 240 safe, respectively standard I/O´s.

The option to perform 2 programs in parallel, in one controller, is supported. A distinction is made between a safe program and a standard program for comfort functions. It is ensured that the standard program works interference free and does not influence the safe program. Modifications on the standard program can be performed fast and without comprehensive safety analysis. Complex mathematical calculations can be executed on a redundand floating point unit, even in the safe context.

With an Ethernet and 4 CAN bus interfaces the digsy® fusion S has sufficient communication options, e.g. to sensors, controllers, displays and IoT gateways. 

By a large, internal file system and an extra logging memory the digsy® fusion S offers the opportunity to hold configurations files directly on the device. Addionally it features a FRAM for safe, redundand retain data. The USB port can be used to expand the memory or for service- and update concepts in the field.

With CODESYS 3.5 SIL2 a powerful software development environment is available which supports especially the realization of safety functions. The safe program as well as a standard program are generated with the same tool.  

Technical data Applications Advantages Downloads Callback
digsy® fusion S

Details

Technical Data

  • PLd, Cat. 2/3, TÜV certified
  • 32-bit Dual Core Processor, 200 MHz, Lock step mode
  • 32-bit Floating-Point-Unit for safe Real-operations
  • RAM: 16 MB - thereof up to 4 MB for variables
  • Flash: 35 MB - thereof up to 2 MB for the standard program
                            - thereof up to 1,5 MB for the safe program
                            - thereof up to 16 MB for the file system
  • Serial Flash: 64 MB for data logging
  • FRAM: 32 kB - thereof 2x 8 kB for safe retain data
  • 4x CAN-interfaces (CANopen-Safety, CANopen, J1939, Layer-2)
  • 1x Ethernet interface (TCP/IP, UDP, FTP)
  • 1x USB (Host, V2.0)
  • 2x RS-232 interfaces, 1 of them free programmable
  • 10x LED, 7x status, 3x free programable

12 outputs, multifunctional:
PWM, incl. current regulation - safe
Digital - safe
8 x 2,5 A
4 x 4,0 A

6 out- / inputs, multifunctional:
Digital outputs 4,0 A - safe
Digital inputs, plus-switching

6 inputs, multifunctional:
Digital inputs, plus-switching - safe
Digital inputs, ground-switching

8 inputs, multifunctional:
Digital inputs, plus-switching - safe
Counter/pulse inputs - safe

16 inputs, multifunctional:
Digital inputs, plus-switching - safe
Analog inputs - safe
0...20 mA, 0...10 V, 0...32 V

2 Reference voltage outputs:
10 V, switchable

1 Sensor supply output:
VIM, max. 400 mA, switchable

1 Reference current output
50mA, switchable

  • Operating voltage: 8...32V
  • Operating temperature: -40°C...+80°C (-40°F…+176°F)
  • Aluminum enclosure with Goretex filter, salt water resistant
  • Shock- vibration- and rock fall proof
  • EMC proof according to automotive standards
  • Integrated load dump protection
  • Environmental protection: IP6K9K / IP6K7
  • Dimensions:
    appr. 161,5 x 252 x 67mm (48/ 96 I/O's)
    appr. 161,5 x 252 x 115 mm (144/ 192 I/O's)
    appr. 161,5 x 252 x 162 mm (240 I/O's)
  • E1 certification

I/O-extensions

12 outputs, multifunctional:
PWM, incl. current regulation - safe
Digital - safe
8 x 2,5 A
4 x 4,0 A

6 out- / inputs, multifunctional:
Digital outputs 4,0 A - safe
Digital inputs, plus-switching

6 inputs, multifunctional:
Digital inputs, plus-switching - safe
Digital inputs, ground-switching

8 inputs, multifunctional:
Digital inputs, plus-switching - safe
Counter/pulse inputs - safe

16 inputs, multifunctional:
Digital inputs, plus-switching - safe
Analog inputs - safe
0...20 mA, 0...10 V, 0...32 V

2 Reference voltage outputs:
10 V, switchable

1 Sensor supply output:
VIM, max. 400 mA, switchable

1 Reference current output
50mA, switchable

General I/O module (GIOM):

12 outputs, multifunctional:
PWM, current controlled
Digital output:
8 x 2,5 A
4 x 4 A

6 out- / inputs, multifunctional:
Digital output 4,0 A
Digital input / high-active

6 inputs, multifunctional:
Digital input / high-active
Digital input / low-active

8 inputs, multifunctional:
Digital input / high-active
Counter- / pulse-input

16 inputs, multifunctional:
Digital input / high-active
Analog input: 0...20 mA, 0...10 V, 0...32 V

2 Reference voltage outputs:
10 V, switchable

1 Sensor supply output:
VIM, max. 400 mA, switchable

1 Reference current output
50mA, switchable

Accessories

digsy Fusion cable kit
4306.51.010

Connection and measurement box
4805.05.001

Connector-set, 64 poles
4305.51.001

Connector with 3 m cable, 64 poles
4306.20.001

Content of cable-kit

LAN-cabel M12 connector 2 m
4308.33.041

Lock screw M12
4305.84.001

Connector with 3 m cable, 64 poles
4306.20.001

CAN cable M12 connector-plug 3 m
4308.32.043

CAN cable M12 connector 2 m
4308.32.041

CAN Termination resistor M12
4305.85.001

Y-splitter M12
4305.37.001

RS232-cable fusion Com1 2m
4308.34.044

RS232-cable fusion Com2 2 m
4308.34.045

USB-cable M12 connector 1 m
4308.36.041

Applications

The advantages of digsy® fusion S

Interference free separation of safe and standard functions - Modular I/O concept.

  • Interference free separation of safe and standard functions.

    The separation of safe and standard functions offers the possiblity of software modifications in the standard area even after a certification of the safety functions. Thus the elsewise necessary influence analysis does not apply.

  • Modular I/O concept

    Scalable from 48 to 240 multifunctional safe, respectively standard I/O’s in one device.

     

Downloads

List of all available downloads.

Brochures

Download file Version Extension Size
Brochure digsy® fusion S
 pdf 4 MB Download

Manuals

Download file Version Extension Size
Safety Manual digsy® fusion S
  • Safety Manual for dfS (Variants T1, T2 and T3).
  • Safety Manual for dfS-P in combination with manual for GCM-P
 V01.15.01 pdf 5 MB Download
Errats Sheet digsy® fusion S
  • Errata sheet to Safety Manual dfS
 V01.14.00 pdf 586 KB Download
Math-Lib manual
  • Manual Math-Lib for dfS and dfS-P
 V01.04.00 pdf 698 KB Download
Util Safety Library Manual
  • Manual Util Safety library
 V01.02.00 pdf 2 MB Download
easy280 Safety Library manual
  • Manual easy280 Safety Library
 V01.03.00 pdf 2 MB Download
easy280 Standard Library manual
  • Manual easy280 Standard Library
 V01.01.00 pdf 2 MB Download
FUSIONx01 Library manual
  • Manual FUSIONx01 Library
 V01.01.00 pdf 1 MB Download
Application Note
  • Application Note - SingleChannel Sensor PLd Cat2
 V01.00.00 pdf 2 MB Download
CODESYS Programming guideline
  • Programming guideline by 3S
 V05.00.00 pdf 410 KB Download

Certificate

Download file Version Extension Size
Certificate Z10 020099 0006 Rev. 2
  • Certificate Z10 020099 0006 Rev. 2 for digsy®fusion S
 July 2024 png 809 KB Download
EC-Type Examination Certificate 2024
  • EC-Type Examination Certificate for digsy®fusion S
 July 2024 png 581 KB Download
ECHA - REACH (4888.02.x01)
  • ECHA - REACH data for 4888.02.x01
 V03.xx.xx png 19 KB Download
ECHA - REACH (4888.02.x02)
  • ECHA - REACH data for 4888.02.x02
 V03.xx.xx png 25 KB Download
ECHA - REACH (4888.02.x04)
  • ECHA - REACH data for 4888.02.x04
 V03.xx.xx png 25 KB Download
ECHA - REACH (4888.02.x05)
  • ECHA - REACH data for 4888.02.x05
 V03.xx.xx png 26 KB Download
ECHA - REACH (4888.02.x07)
  • ECHA - REACH data for 4888.02.x07
 V03.xx.xx png 25 KB Download

Firmware

Download file Version Extension Size
CODESYS configuration file (TXT)
  • CODESYS configuration file for digsy® fusion S
    (in combination with bootloader tool)
 V01.00.00 txt 494 B Download

Software

Download file Version Extension Size
digsy® fusion S package V3.5.11.5
  • for digsy® fusion S from devcie version V03.35
  • für digsy® fusion S-P from version V01.05
 V3.5.11.5 package 12 MB Download
digsy® fusion S package V3.5.11.4
  • for digsy® fusion S from device version V03.35
  • for digsy® fusion S-P from device version V01.05
 V3.5.11.4 package 12 MB Download
digsy® fusion S package V3.5.11.0
  • from FW version V2.2.0 (sRTS) resp. V1.7.1 (usRTS)
  • from device version V03.30
 V3.5.11.0 package 5 MB Download
SIL2 PlugIn CDS V3.5.11.1
  • SIL2 PlugIn CODESYS V3.5.11.1
 V3.5.11.1 package 7 MB Download
CODESYS V3.5.11.x

https://partner.intercontrol.de/owncloud/index.php/s/ibVUKE18NO8Kxuv

 V3.5.11.x
digsy® fusion S package V3.5.5.4
  • for digsy® fusion S from device version V01.00
  • for digsy® fusion S-P from device version V01.00
 V3.5.5.4 package 2 MB Download
digsy® fusion S package V3.5.5.3
  • for digsy® fusion S from device version V01.00
  • for digsy® fusion S-P from device version V01.00
 V3.5.5.3 package 566 KB Download
digsy® fusion S package V3.5.5.2
  • for digsy® fusion S from device version V01.00
  • for digsy® fusion S-P from device version V01.00
 V3.5.5.2 package 545 KB Download
SIL2 PlugIn CDS V3.5.5
  • SIL2 PlugIn CODESYS V3.5.5
 V3.5.5 package 5 MB Download
CODESYS V3.5.5.0

https://partner.intercontrol.de/owncloud/index.php/s/KAFzfrlBMVjnNe7

 V3.5.5
SISTEMA Library
  • Sistema Library for digsy fusion S and digsy fusion S-P
 V01.02.00 slb 1 MB Download
Pinout configuration tool (XLSX)
  • Pinout configuration tool for IO configuration of digsyfusion S (XLSX file)
 V1.0.0 zip 83 KB Download
CODESYS configuration file (*.bin.ic)
  • CODESYS configuration file for dfS
    (*.bin.ic)
 V01.00.00 ic 750 B Download
Default application dfS T1 SAFE
  • Default application for DfS T1
    (*.bin.ic for SAFE side)
 V01.02.00 ic 6 KB Download
Default application dfS T1 STD
  • Default application for DfS T1
    (*.bin.ic for STD side)
 V01.02.00 ic 6 KB Download
Default application dfS T2 SAFE
  • Default application for DfS T2
    (*.bin.ic for SAFE side)
 V01.02.00 ic 6 KB Download
Default application dfS T2 STD
  • Default application for DfS T2
    (*.bin.ic für STD side)
 V01.02.00 ic 6 KB Download
Default application dfS T3 SAFE
  • Default application for DfS T3
    (*.bin.ic for SAFE side)
 V01.02.00 ic 6 KB Download
Bootloader Tool dfX
  • Bootloader Tool for digsy fusion family
 V05.01.00 zip 8 MB Download

Demoprojects

Download file Version Extension Size
SAFE2SAFE Communication dfS T1
  • Example for SAFE to SAFE communication between two dfS
    (for CODESYS V3.5 SP11)
 V01.01.00 projectarchive 12 MB Download
Sensorconnection dfS T2
  • Example for various sensor connection for dfS T2
    (for CODESYS V3.5 SP11)
 V02.00.00 projectarchive 11 MB Download
UtilSafety SHM Retaindata dfS T2
  • Example for UtilSafety, Shared Memory and retain data for DfS
    (for CODESYS V3.5 SP11)
 V01.02.00 projectarchive 5 MB Download

Drawings

Download file Version Extension Size
Step file DfS (small)
  • ZIP file with step files for dfS
 V01.00.00 zip 2 MB Download
Step file DfS (medium)
  • ZIP file with step files for dfS
 V01.00.00 zip 2 MB Download
Step file DfS (large)
  • ZIP file with step files for dfS
 V01.00.00 zip 2 MB Download
Module cable dfX
  • Module cable for digsyfusion family
 V1.0.0 pdf 27 KB Download

History

Download file Version Extension Size
Modification list
  • List of modification for dfS
 V01.03.00 pdf 64 KB Download
Modification list (old)
  • List of modification for dfS
 V01.01.00 pdf 31 KB Download
Modification list dfS T1
  • Modification list digsyfusion S T1
 V1.2.0 pdf 15 KB Download
Modification list dfS T2
  • Modification list digsyfusion S T2
 V1.2.0 pdf 15 KB Download
Modification list dfS T3
  • Modification list digsyfusion S T3
 V1.2.0 pdf 16 KB Download
Modification list 4888.02.001
  • Modification list 4888.02.001 (dfS - T1, 48 IOs)
 V1.13.1 pdf 64 KB Download
Modification list 4888.02.002
  • Modification list 4888.02.002 (dfS - T1, 96 IOs)
 V1.13.1 pdf 73 KB Download
Modification list 4888.02.004
  • Modification list 4888.02.001 (dfS - T1, 192 IOs)
 V1.13.1 pdf 78 KB Download
Modification list 4888.02.101
  • Modification list 4888.02.101 (dfS - T2, 48 IOs)
 V1.13.1 pdf 65 KB Download
Modification list 4888.02.102
  • Modification list 4888.02.102 (dfS - T2, 96 IOs)
 V1.13.1 pdf 76 KB Download
Modification list 4888.02.104
  • Modification list 4888.02.104 (dfS - T2, 192 IOs)
 V1.13.1 pdf 68 KB Download
Modification list 4888.02.201
  • Modification list 4888.02.201 (dfS - T3, 48 IOs)
 V1.7.1 pdf 56 KB Download
Modification list 4888.02.202
  • Modification list 4888.02.201 (dfS - T3, 96 IOs)
 V1.7.1 pdf 69 KB Download
Modification list 4888.02.204
  • Modification list 4888.02.201 (dfS - T3, 192 IOs)
 V1.7.1 pdf 69 KB Download
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