digsy® fusion G

Modular mobile suitable controller

Modular mobile suitable controller, scalable from 48 to 240 multifunctional I/O's.

Free programmable acc. to IEC-61131-3 with CODESYS 3.5

The digsy® fusion G is an automation system for mobile working machines. The electronic is perfectly protected against shock, vibration, water and dust by a die casted aluminium housing. A powerful 200MHz CPU & FPU ensures the fast processing of even demanding control tasks.

Extensive program and data memory capacity supports the storage of large applications and vast logging data.

The direct connection of IoT-Gateway, USB-stick or laptop is supported by Ethernet and USB interfaces.

Technical data Applications Advantages Downloads Callback
digsy® fusion G

Details

Technical Data

  • 32-bit Processor, 200 MHz
    • 32-bit Floating-Point-Unit
    • RAM: 16 MB - thereof up to 4 MB for variables
    • Flash: 19 MB - thereof up to 1.7 MB for the application program                             
                                     - thereof up to 15 MB for the file system
    • FRAM: 32 kB - thereof 2x 8 kB for retain data
  • 4x CAN-interfaces (CANopen, J1939, Layer-2)
  • 1x Ethernet interface (TCP/IP, UDP, FTP)
  • 1x USB (Host, V2.0)
  • 2x RS-232 interfaces, Modbus or free programmable
  • 10x LED, 7x status, 3x free programmable

12 - 60 outputs, multifunctional:
PWM, current controlled
Digital output:
8 - 40 x 2,5 A
4 - 20 x 4 A

6 - 30 out- / inputs, multifunctional:
Digital output 4,0 A
Digital input / high-active

6 - 30 inputs, multifunctional:
Digital input / high-active
Digital input / low-active

8 - 40 inputs, multifunctional:
Digital input / high-active
Counter- / pulse-input

16 - 80 inputs, multifunctional:
Digital input / high-active
Analog input: 0...20 mA, 0...10 V, 0...32 V

2 - 10 Reference voltage outputs:
5 V/ 10 V, switchable

1 - 5 Sensor supply output:
VIM, max. 400 mA, switchable

1 - 5 Reference current output:
50mA, switchable

  • Operating voltage: 8...32 V
  • Operating temperature: -40°C...+80°C / -40°F...+176°F
  • Aluminium housing with Goretex filter, rock fall and saltwater resistant
  • Shock-, vibration proof
  • EMC proof according to automotive standards
  • Integrated load-dump protection
  • Environmental protection according to IP6K9K / IP6K7
  • Dimensions:
    appr. 161,5 x 252 x 67mm (48/ 96 I/O's)
    appr. 161,5 x 252 x 115 mm (144/ 192 I/O's)
    appr. 161,5 x 252 x 162 mm (240 I/O's)
  • E1 certification

General I/O-module

General I/O-module (GIOM)

12 outputs, multifunctional:
PWM, current controlled
Digital output:
8 x 2,5 A
4 x 4 A

6 out- / inputs, multifunctional:
Digital output 4,0 A
Digital input / high-active

6 inputs, multifunctional:
Digital input / high-active
Digital input / low-active

8 inputs, multifunctional:
Digital input / high-active
Counter- / pulse-input

16 inputs, multifunctional:
Digital input / high-active
Analog input: 0...20 mA, 0...10 V, 0...32 V

2 Reference voltage outputs:
10 V, switchable

1 Sensor supply output:
VIM, max. 400 mA, switchable

1 Reference current output:
50mA, switchable

General I/O-module eco

General I/O-module (GIOM-eco)

16 out-/inputs, multifunctional:
PWM, current controlled, digital
8x 2,5 A, 8x 4A
Digital input, high-active

4 out-/inputs, multifunctional:
Digital output 4,0 A
Digital input, high-active, low-active

8 out-/inputs, multifunctional:
Digital output 2,0 A
Digital input, high-active

2 analog outputs:
0-10V, max. 10mA

1 reference voltage output:
5V/10V, switchable, max. 50mA

4 inputs, multifunctional:
Digital input, high-active
Counter inputs, 30kHz or 2x AB-counter 
Pulse length measurement
2x phase measurement 

8 inputs, multifunctional:
Digital input, high-active
Analog input: 0-20 mA, 0-10 V, 0-32 V

4 inputs, multifunctional:
Digital input, high-active
Analog input: 0-1kΩ, 0-10kΩ, 0-10V, 0-32V 

7 inputs:
Digital input, high-active

Order number

digsy® fusion G - 48 I/O's
4888.52.001

digsy® fusion G - 96 I/O's
4888.52.002

digsy® fusion G - 144 I/O's
4888.52.003

digsy® fusion G - 192 I/O's
4888.52.004

digsy® fusion G - 240 I/O's
4888.52.005

Order numbers for additional configurations available upon request!

Accessories

Connector set, 64 poles                
4305.51.001  

Connector with 3m cable, 64 wires 
4306.20.001*

  

Measurement box, for trouble shooting          
4805.05.001

 

Y-junction M12, for CANbus          
4305.37.001* 

Sealing screw for unused M12-sockets          
4305.84.001* 

CAN-terminator, M12-connector     
4305.85.001* 

CAN-cable, 2m, M12-connector, loose end     
4308.32.041* 

CAN-cable, 2m, M12-connector-socket          
4308.32.043*  

LAN-cable, 2m, M12-connector      
4308.33.041* 

RS-232 cable COM1, 2m, M12-connector-D-Sub9       
4308.34.044* 

RS-232 cable COM2, 2m, M12-connector-D-Sub9       
4308.34.045* 

USB-cable, 1m, M12-connector-USB-A          
4308.36.041* 

 

Cable-Kit, contains the with * marked articles  
4306.51.010

Applications

The advantages of digsy® fusion G

Modular und scalable.

  • Modular

    Scalable from 48 to 240 multifunctional I/O’s in one device.

  • Large data memory with file system.

    Large, internal data memory which can be expanded up to 4 GB by the USB interface.

     

Downloads

List of all available downloads.

Brochures

Download file Version Extension Size
Brochure digsy® fusion G
 V05.00.00 pdf 560 KB Download

Manuals

Download file Version Extension Size
Manual dfG V030204
  • Manual for digsy®fusion G
    (valid from 4888.52.XXX V04.03.XX)
 V03.02.04 pdf 6 MB Download
Errata sheet dfG V030201
  • Errata Sheet for digsy®fusion G
    (valid from 4888.52.XXX V04.03.XX)
 V03.02.01 pdf 257 KB Download
Manual CLI2 library
  • Manual for CLI2 library
 V01.00.00 pdf 2 MB Download

Certificate

Download file Version Extension Size
Declaration of conformity 2019-05
  • Certificate for digsy®fusion G and digsy®fusion G-P
 May 2019 png 1 MB Download
ECHA - REACH (4888.52.xx1)
  • ECHA - REACH data for 4888.52.xx1
 V04.xx.xx png 19 KB Download
ECHA - REACH (4888.52.xx2)
  • ECHA - REACH data for 4888.52.xx2
 V04.xx.xx png 19 KB Download
ECHA - REACH (4888.52.xx3)
  • ECHA - REACH data for 4888.52.xx3
 V04.xx.xx png 25 KB Download
ECHA - REACH (4888.52.xx4)
  • ECHA - REACH data for 4888.52.xx4
 V04.xx.xx png 19 KB Download
ECHA - REACH (4888.52.xx5)
  • ECHA - REACH data for 4888.52.xx5
 V04.xx.xx png 28 KB Download
ECHA - REACH (4888.52.001)
  • ECHA - REACH data for 4888.52.001
 V03.xx.xx png 21 KB Download
ECHA - REACH (4888.52.002)
  • ECHA - REACH data for 4888.52.002
 V03.xx.xx png 25 KB Download
ECHA - REACH (4888.52.x03)
  • ECHA - REACH data for 4888.52.x03
 V03.xx.xx png 25 KB Download
ECHA - REACH (4888.52.x04)
  • ECHA - REACH data for 4888.52.x04
 V03.xx.xx png 25 KB Download
ECHA - REACH (4888.52.x05)
  • ECHA - REACH data for 4888.52.xx5
 V04.xx.xx png 28 KB Download

Firmware

Download file Version Extension Size
FW Update digsy fusion G
  • Description for FW update of digsy®fusion G
 V04.01.00 pdf 626 KB Download

Software

Download file Version Extension Size
dfG Package V3.5.17.2
  • digsy®fusion G package for CODESYS V3.5.17.2 with device description, libraries, etc.
 V3.5.17.2 package 13 MB Download
CODESYS V3.5.17.2

https://partner.intercontrol.de/owncloud/index.php/s/Y3z4wbizEeavuWi

 V3.5.17.2
Pinout configuration tool (XLSX)
  • Pinout configuration tool for IO configuration of digsy®fusion G (XLSX file)
 V01.00.00 zip 80 KB Download
Default application (V3.0.1)
  • Default application for digsy®fusion G
 V03.00.01 ic 6 KB Download
Default application (V2.0.0)
  • Default application for digsy®fusion G
 V02.00.00 ic 6 KB Download
Default application (V1.0.0)
  • Default application for digsy®fusion G
 V01.00.00 ic 6 KB Download
Bootloader Tool dfX
  • Bootloader Tool for digsy®fusion family
 V05.01.00 zip 8 MB Download

Demoprojects

Download file Version Extension Size
Basic functions
  • Example with basic functions for digsy®fusion G
    (for CODESYS V3.5 SP17)
 V01.00.00 projectarchive 6 MB Download
System information
  • Example with system information for digsy®fusion G
    (for CODESYS V3.5 SP17)
 V01.00.00 projectarchive 5 MB Download
Retain data handling
  • Example with retain data handling for digsy®fusion G
    (for CODESYS V3.5 SP17)
 V01.00.00 projectarchive 6 MB Download
J1939 with 3S Library
  • Example for J1939 with 3S library
    (for CODESYS V3.5 SP11)
 V01.01.00 projectarchive 37 MB Download
TCP-IP Server-Client
  • Example for TCP/IP Server Client
    (for CODESYS V3.5 SP11)
 V01.01.00 projectarchive 3 MB Download
Basic IOs
  • Example for basic IOa
    (for CODESYS V3.5 SP5)
 V01.00.00 projectarchive 606 KB Download

Drawings

Download file Version Extension Size
PDF file DfG (small)
  • PDF file with 3D view of digsy®fusion G (small housing)
 V01.00.00 pdf 311 KB Download
Step file DfG (small)
  • ZIP file with step files for digsy®fusion G (small housing)
 V01.00.00 step 10 MB Download
PDF file DfG (medium)
  • PDF file with 3D view of digsy®fusion G (medium housing)
 V01.00.00 pdf 318 KB Download
Step file DfG (medium)
  • ZIP file with step files for digsy®fusion G (medium housing)
 V01.00.00 step 10 MB Download
PDF file DfG (large)
  • PDF file with 3D view of digsy®fusion G (large housing)
 V01.00.00 pdf 318 KB Download
Step file DfG (large)
  • ZIP file with step files for digsy®fusion G (large housing)
 V01.00.00 step 10 MB Download
Module cable dfX
  • Module cable for digsy®fusion family
 V03.00.00 pdf 27 KB Download

History

Download file Version Extension Size
Modification list DfG
  • List of modification for digsy®fusion G
    (valid for V03.03.XX, V03.XX.04, V04.03.XX and V04.03.1X)
 V01.02.13 pdf 180 KB Download
Modification list DfG
  • List of modification for digsy®fusion G
    (valid for V03.03.XX, V03.XX.04 and V04.03.XX)
 V01.02.11 pdf 179 KB Download
Modification list
  • List of modification for digsy®fusion G
 V01.02.03 pdf 163 KB Download
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